Personnel Matters

Information Systems

Evolution of Business Application Systems (Commercial Systems)

Year
Month
Events
1984
December
Establishment of NUMMI local system supported by Toyota
1987
January
New material procurement system introduced
1988
April
Product management system developed by Toyota introduced to TMM and TMMC, operation started
1989
January
Production BOM (Bill of Materials) system converted to All-Toyota basis in keeping with performance upgrade of BOM system for all Toyota
February
Materials system introduced
August
New assembly line production information system constructed
1990
June
Support for Japan Parts Supply system introduced at VW Hanover Plant, along with start of Hilux production
1991
January
Vehicle order system for Japan sales network introduced
December
Customization cost payment system restructured
1992
August
System for imported vehicles introduced, along with start of TMM (now TMMK) -produced Camry imports
1993
April
'e-kanban' system of electronic kanban introduced at Toyota Motor Kyushu, Inc.
April
Generic monthly production plan system established
July
DUO vehicle system introduced, along with start of VW vehicle imports
1994
June
Import parts system put into operation (for parts imported from North America)
July
"No Inventory" Knockdown parts packing system introduced
1995
April
Parts logistics management system introduced at suppliers
December
Kanban reflection system introduced at TMMC
1996
January
System for managing GM Cavalier imports introduced
May
Vehicle delivery system restructured and implemented
May
Purchasing operations support system developed
November
CKD parts shipping operations completely overhauled

Parts list system package for countries with medium-scale knockdown production introduced (TASA, UMWT)
1997
January
Toyota and Lexus Prospects Referral system restructured
April
CBU order revision system introduced
1998
January
System for vehicle management at ship loading bases introduced
May
'e-kanban' system introduced at plants in Japan
May
Scheduled delivery system restructured and implemented
May
Logistics management ledger/output equipment (logistics controller) rebuilt
August
Vehicle production database constructed
1999
April
Knockdown parts list system re-built
August
New material procurement system restructured
October
TMME monthly order system introduced
2000
November
New production vehicle specifications system constructed; first phase implemented
November
Packing planning system for Japan-procured parts restructured
2001
July
Product planning system for improvement of North America parts supply introduced
2002
January
Vehicle progress management system for improvement of North America parts supply introduced
January
New export vehicle sales system put into full operation
April
TMMT (Turkey Plant) aligned to European and global operations
May
Global assembly line production information system constructed
2003
January
Overseas production information suffix management system (for production specifications) introduced
August
New Production BOM system put into operation (started at plants in Japan)
August
System for managing vehicle imports improved, along with start of TMUK-produced Avensis imports
2004
February
Toyota logistics management system introduced in Europe
April
End-of-life vehicle Recycling Law-compliant date registration system constructed and put into operation
August
Innovative International Multi Purpose Vehicle (IMV) production using global production logistics system started

New Production BOM system deployed overseas
2005
February
Global production logistics system for Aygo production with joint venture TPCA introduced and implemented
February
Global production logistics system introduced at TFTM (China, Tianjin Plant No.2) and Crown production commenced in March
May
Vehicle order system in Japan improved, along with establishment of new Lexus dealership
May
Toyota logistics management system introduced in North America
2006
January
Global version of 'e-kanban' system introduced in North America and Europe
January
Second phase of new Mass Production BOM system put into operation at all plants in Japan
January
Changeover to electronic system for handover completion inspection and emission inspection implemented along with start of one-stop automobile registration service by the Ministry of Land, Infrastructure, Transport and Tourism
January
New material procurement system restructured
April
Global system introduced at TSAM (South Africa Plant)
May
Camry production started at GTMC(China, Guangzhou) implementing global production logistics system
July
Name plate engraved information registration system put into operation
2007
January
Production vehicle specifications system adapted to use of Hino Motors, Ltd.
May
Parts shipping data management system expanded to North America
2008
January
Third phase of new Mass Production BOM system put into operation at all plants in Japan
January
New material procurement system improved
May
Integrated global 'e-kanban' system introduced to vehicle plants
2009
May
Support for four concurrent Prius sales channels implemented
2010
October
Support for vehicle exchange with Fuji Heavy Industries Ltd. implemented
December
Groundwork for next-generation supply and production logistics system completed
2011
June
Dyna supplied by Hino Motors, Ltd. on an OEM basis
September
Sales of minivehicles under Toyota brand begin
September
Avensis re-importing and sales commenced
September
Global production logistics system introduced at TDB(Brasil, plant No.1) and implemented for Corolla production
Year
Month
Events
1996
January
Vehicle registration information system introduced
1999
January
Dealer information system introduced
2000
May
Dealer gateway introduced
2001
June
Dealer staff training and certification system introduced
August
Printed PR materials system introduced
October
System for industrial equipment dealers introduced
2002
October
China dealership system introduced
2003
August
New survey tabulation system introduced
2004
January
New vehicle registration information system introduced
October
System for rental/lease dealers introduced
2005
January
End-of-life Vehicle Recycling Law-compliant system constructed and introduced
April
All systems adapted to comply with Japanese Personal Information Protection Act
June
Lexus service card system introduced
June
Support for Lexus dealer system implemented
August
Chinese distributor system introduced
2007
July
Japanese dealer operation support system introduced
2010
January
Japanese dealer sales support system introduced
Year
Month
Events
1986
December
Spare parts number/format information management system constructed
1989
December
Spare parts process information management system constructed
1991
January
Spare parts logistics management system for Japan constructed
1994

Parts release preparation system constructed
1997
April
Global unit parts sourcing system constructed
September
System for Japan-sourced parts distribution bases in North America introduced
1999
February
Parts release preparation system restructured
2001
May
System for general parts dealerships constructed
September
System for European generic spare parts constructed to accommodate logistics integration in Europe
November
New system for spare parts incoming/outgoing shipping constructed
2004
September
New global unit parts sourcing system created
2006
May
Spare parts logistics management system for Japan restructured
2008
January
Spare parts system completely overhauled to match new BOM (Bill of Materials) system
2011
January
New system for general parts dealerships constructed
May
Global spare parts logistics system configured and implemented in TMCA (Australia)
Year
Month
Events
1987
June
Wage and salary payment changed to cashless system
1989
June
Work qualification management system established
1990
November
Efficiency evaluation system established
1991
April
New accounting system for bill entry established
July
Factory OA system (for efficiency and production cost) established
October
Maintenance system established
1992
April
Health management system established
October
Daily work report system established
October
Personnel administration system for newly established Toyota Motor Kyushu, Inc. and Toyota Motor Hokkaido, Inc. constructed
November
Second-generation production cost planning system developed and introduced
1993
April
Personnel administration system changed to support new wage system
1995
April
Support for accounting term change implemented
May
Personnel administration system and job application changed to single-sheet format
1996
May
Personnel administration system commenced
August
Third-generation production cost planning system developed and introduced
November
Network for information exchange with overseas affiliates regarding production cost planning system configured
1997
June
Consolidated account settlement system established
1998
January
Maintenance system restructured
April
Plant total cost system established
April
Factory OA system (for work days, efficiency, and production cost) restructured
May
Work qualification management system restructured
October
Electronic drawing release system for suppliers in Japan established and put into operation
November
Network for information exchange with suppliers in Japan regarding production cost planning system established
December
Production cost planning system functionality expanded to include auto body manufacturers
1999
April
Business trip expenses management system established
April
Accounting system restructured (using advanced IT)
September
Complaints analysis system restructured; gradual global deployment started
October
Integrated personnel administration system established
October
Health management system restructured
2000
January
Management meeting system established
June
Environmental index assessment system established on All-Toyota basis
July
'Well Choice' employee welfare system established
October
Global procurement system established and put into operation (TMMNA)
2001
July
Electronic drawing release system for North America established and put into operation
October
Overseas plant total cost system established
November
Consolidated account settlement system restructured
2002
April
Global procurement system also implemented in Japan
May
Supplier complaints information analysis system developed and full implemented in North America (for TMMNA and NAMC suppliers)
May
Implementation of overseas responsibility evaluation system for North America (TMMNA, NAMC) completed
October
Management secretarial network system established
October
Implementation of global procurement system in Europe started
2003
January
Global human resources management system established
January
Ledgers for office supplies changed to electronic system
April
Career development plan system established
April
Global procurement system extended to auto body manufacturers in Japan
May
Implementation of new BOM (Bill of Materials) system in global procurement system started
May
Restructuring of integrated quality information system completed; gradual global deployment started
May
Ledgers for specific procurement changed to electronic system
May
Overseas warranty system deployment completed (TMAP)
May
Deployment of overseas responsibility evaluation system for Asia (TMAP and other manufacturing affiliates) completed
June
Management information network system constructed
September
Hospital system established
October
New production cost planning system developed and introduced
2004
February
Systems for complaints cost transparency introduced
November
Business trip expenses management system restructured
November
Integration of global purchasing system with overseas supplier system started
2005
April
New time management system established
June
Restructuring of warranty system in Japan completed
July
Restructuring of complaints cost supplier billing system completed
July
Restructuring of recall system completed
October
System for management of domestic temporary transfer established
2006
April
Functionality of new production cost planning system strengthened (support for global numbering etc.)
April
Facilties system restructured
August
Maintenance system restructured
2007
January
Exhaust gas management system restructured
April
Integration of overseas sourcing functions in global purchasing system implemented and put into operation
December
Facilities investment and procurement management system restructured
2008
January
Management system for non-TMC members established
April
Health management system restructured
May
Global purchasing system sourcing function improved and put into operation
2010
July
Consolidated settlement system renewed
July
Global fund management introduced
December
Hospital system updated