Product Logistics
Completed Vehicle Logistics
The comprehensive elimination of muda (wasteful practices) began with the production process, but following the 1982 merger of Toyota Motor Co., Ltd., and Toyota Motor Sales Co., Ltd., logistics processes within sales divisions became the focus of ongoing improvements based on the Toyota Production System. At the time of the merger, a Transportation Administration Office was set up as part of the corporate organization which implemented improvements through its three constituent logistics divisions: the Domestic Transportation Department, which oversaw the transportation within Japan of completed vehicles; the Overseas Transportation Department, responsible for overseas transportation; and the Parts Supply and Transportation Department, which handled spare parts and accessories. Improvement initiatives have continued and expanded in scope to cover logistics operations relating to the globalization of production, which began with the 1984 launch of operations at NUMMI, and the transportation of completed vehicles in cooperation with dealers in Japan.
Initiatives on environmental issues are also being actively promoted: in 1998, initiatives began with input from the Production Environment Committee and the Plant Production Environmental Subcommittee, subsidiary organizations of the company-wide Toyota Environment Committee, with the main focus on reducing CO2 emissions in transportation operations and decreasing the amount of packing materials used. More recently, in 2006, as one means of implementing modal shift, transportation of production parts via the Japan Railways network began. For the transportation of production parts to the Iwate Plant of Kanto Auto Works, Ltd., a dedicated train known as the Toyota Longpass Express started a daily round trip between Nagoya South Cargo Station and Morioka Terminal Station (approximately 900 km each way), reducing CO2 emissions by 2,300 tons a year, a decrease of approximately 35%.
In Toyota's founding days, the delivery of completed vehicles to customers was carried out by individual delivery?in other words each car was driven individually to the customer location. This individual driving method was used to bring vehicles to the Toyota G1 Truck launch exhibition held in Tokyo from November 21 to 22, 1935. Subsequently, the method of transporting completed vehicles diversified to include rail, vehicle transporters, and ship. Overseas transportation of vehicles is carried out by ship, and this operation has also been the subject of various special measures and initiatives to ensure safety and reliability.
Year
|
Month
|
Events
|
---|---|---|
1951
|
October
|
Vehicle Delivery Section established in Vehicle Division of Toyota Motor Sales Co., Ltd.
|
1952
|
December
|
Toyota Rikusou Co., Ltd. (now Toyota Transportation Co., Ltd.) established
|
1957
|
April
|
Yokosuka Yard opened
|
1959
|
April
|
|
May
|
MOTOMACHI Marshaling Yard opened
|
|
1961
|
December
|
Overseas transportation commenced
|
1962
|
November
|
|
1964
|
March
|
Toyofuji Shipping Co., Ltd., established
|
May
|
Marine transportation base for Japan (now the Nagoya Wharf Center) completed
|
|
July
|
Motor pools completed at Fukuoka and Shiogama Ports
|
|
1966
|
January
|
Operations of 10-day order system commenced
|
October
|
Rail transportation commenced
|
|
December
|
TAKAOKA Marshaling Yard opened
|
|
1969
|
April
|
Dealer delivery system launched
|
1970
|
October
|
Dedicated rail point base (Kamigo Center) completed
|
December
|
TSUTSUMI Marshaling Yard opened
|
|
1971
|
February
|
Vehicle Administration Division established at Toyota Motor Sales
|
1972
|
February
|
Yokohama Office opened
|
August
|
Kinuura Wharf opened
|
|
1974
|
March
|
Operation of Daily Order change System commenced
|
March
|
||
1979
|
January
|
TAHARA Marshaling Yard opened
|
February
|
Order system improved
|
|
1982
|
July
|
Domestic Vehicle Logistics Division established following merger of Toyota Motor Co., Ltd., and Toyota Motor Sales
|
1983
|
April
|
Review following merger of Toyota Motor and Toyota Motor Sales results in inline realignment of vehicle accessory fitting
|
August
|
Review following merger of Toyota Motor and Toyota Motor Sales results in elimination of duplicated operations in quality inspection
|
|
September
|
Optional wax coating for completed vehicles introduced
|
|
1984
|
December
|
Rail transportation discontinued
|
1986
|
January
|
Operation of online system for receipt and placing of orders with dealers commenced
|
March
|
Logistics coordination with directly owned Tokyo sales dealers improved
|
|
1987
|
January
|
Operation of logistics information system for new vehicles commenced
|
May
|
Consolidation of vehicle loading operations at Kinuura Port completed
|
|
November
|
Transportation through Higashi-Fuji commenced
|
|
1988
|
December
|
Expansion of ports used by cargo ships in Japan (Matsuyama Port)
|
1989
|
January
|
Trial of transportation of goods for the Kansai region (Shoryuji Yard) commenced
|
February
|
Expansion of ports used by cargo ships in Japan (February: Hofu Port; July: Oita Port; October: Kamaishi Port; November: Miyazaki Port)
|
|
1990
|
January
|
Trial of transportation of goods for the San-in region (Shoryuji Yard) commenced
|
February
|
Full-scale launch of cargo sharing with Nissan Motor Co., Ltd.
|
|
December
|
Trial of cargo sharing with Daihatsu Motor Co., Ltd.
|
|
1991
|
May
|
Toyofuji-Maru 16 cargo ship begins service
|
December
|
Hosho-Maru cargo ship begins service
|
|
1992
|
March
|
Transportation of imported vehicles commenced (Volkswagen and Audi vehicles; August: Scepter manufactured by TMM [now TMMK])
|
December
|
Toyota Motor Kyushu, Inc., begins delivery and transportation
|
|
1993
|
September
|
Kanto Auto Works, Ltd. Iwate Plant begins delivery and transportation
|
October
|
Shared transportation with other companies expanded with addition of Mazda Motor Corporation
|
|
December
|
Toyota Auto Body Co., Ltd. Inabe Plant begins delivery and transportation
|
|
1994
|
October
|
Shared transportation with other companies expanded with addition of Mazda Motor Corporation
|
June
|
Kyushu port base moved from Hakozaki to Kashii
|
|
April
|
Shared transportation with other companies expanded with addition of Fuji Heavy Industries Ltd.
|
|
1995
|
March
|
Rail transportation to Niigata resumed
|
April
|
Delivery and transportation of Avalon vehicles manufactured at TMM (U.S.) commenced
|
|
May
|
Delivery h and transportation of Hino Motors, Ltd. and Daihatsu Motor OEM vehicles commenced
|
|
December
|
Delivery and transportation of GM Cavalier vehicles commenced
|
|
1997
|
January
|
Japanese and overseas logistics divisions integrated to form Vehicle Logistics Division
|
January
|
Delivery and transportation of Spacio vehicles manufactured at Kanto Auto Works Iwate Plant commenced
|
|
March
|
Rail transportation to Yonago resumed
|
|
September
|
Transportation and delivery of vehicles for Nagano Winter Olympics
|
|
2000
|
April
|
Delivery and transportation of Pronard vehicles manufactured by TMMK (U.S.) commenced
|
September
|
Kyoto shipping base of Daihatsu Motor moved from Kyoto Branch Department to site adjacent to plant
|
|
2001
|
January
|
Use of Yokkaichi Port for vehicles manufactured by Toyota Auto Body Inabe Plant (shipped from Yokkaichi Port to Nagoya Port) commenced
|
June
|
Marine transportation from Kansai region to Shikoku started
|
|
2002
|
July
|
Delivery and transportation of Voltz vehicles manufactured by NUMMI (U.S.) commenced
|
2003
|
September
|
Delivery and transportation of Avensis vehicles manufactured by TMUK (U.K.) commenced
|
2004
|
November
|
Use of Shin-Moji and Nakatsu ports commenced
|
2005
|
August
|
Transportation to Lexus dealers in Japan started
|
September
|
Operations at Kyoto New Vehicle Inspection Center commenced
|
|
November
|
||
2006
|
January
|
New model cargo ship for Japan, Toyofuku-Maru begins service
|
November
|
Operations at Tohoku (Iwate and Akita) New Vehicle Integrated Inspection Center commenced
|
|
2007
|
December
|
Tamomi Yard opened to coincide with downsizing of Kamigo Junction Transportation Yard
|
2008
|
February
|
Import of Townace and Liteace vehicles (OEM vehicles made by Daihatsu) commenced
|
March
|
Rail transportation to Niigata and Yonago discontinued
|
|
2009
|
August
|
Vehicle storage yards at two locations (Kawasaki, Kobe Port Island) returned
|
2010
|
November
|
Delivery and transportation of Trezia from Iwate Plant of Kanto Auto Works to Fuji Heavy Industries commenced
|
December
|
Delivery and transportation of LFA commenced
|
|
2011
|
January
|
Delivery and transportation from Central Motor Co., Ltd. Miyagi Plant commenced
|
March
|
Centers in Northeast Japan (such as Sendai-Shiogama Port) struck by Great East Japan Earthquake
|
|
October
|
Delivery and transportation of Pixis Space manufactured by Daihatsu commenced
|
Year
|
Month
|
Events
|
---|---|---|
1957
|
January
|
Toyota Motor Sales Chikusa Plant (servicing and inspection of export vehicles) completed
|
August
|
Marine shipments to America started
|
|
1961
|
November
|
Toyota Motor Sales Oe Plant (servicing and inspection of export vehicles) completed
|
1962
|
February
|
Vehicle Section established in Export Operations Department of Toyota Motor Sales
|
1965
|
February
|
Dedicated export cargo ship for Europe begins service
|
1967
|
July
|
Export base Nagoya Toyota Wharf (now Nagoya Wharf Center) completed
|
1968
|
November
|
Dedicated export cargo ship for America Toyota-Maru 1 begins service
|
1969
|
September
|
Number of vehicles exported by sea reaches one million vehicles
|
1970
|
February
|
Export Vehicle Administration Department established at Toyota Motor Sales
|
1971
|
December
|
Toyofuji Shipping begins marine transportation to Thailand
|
1972
|
February
|
Yokohama Office opened
|
1973
|
February
|
Overall management system for export vehicles begins operation
|
1975
|
April
|
Mixed cargo ship Toyofuji 2 for transport of CKD vehicles and completed vehicles to Australia begins service
|
May
|
Number of vehicles exported by sea reaches five million vehicles
|
|
1978
|
March
|
U.S. ships introduced for transportation to America
|
September
|
Toyota Stowage Method introduced
|
|
1979
|
May
|
Number of vehicles exported by sea reaches 10 million vehicles
|
1981
|
August
|
Operation of overall logistics management system commenced
|
August
|
Overseas marine shipment from TAHARA Marshaling Yard commenced
|
|
1982
|
July
|
Overseas Vehicle Logistics Division established to coincide with merger of Toyota Motor and Toyota Motor Sales
|
1983
|
February
|
|
July
|
Review following merger of Toyota Motor and Toyota Motor Sales results in inline alignment of optional parts fitting
|
|
1984
|
April
|
First generation replacement vessels for Toyota-Maru begin service (Century Highway 1, Century Leader 1)
|
August
|
Review following merger of Toyota Motor and Toyota Motor Sales results in elimination of duplicated operations in quality inspection
|
|
December
|
Shipment of knockdown parts to NUMMI (U.S.) commenced
|
|
1985
|
April
|
Support to Toyota U.S.A. to improve completed vehicle transportation commenced
|
May
|
Number of vehicles exported by sea reaches 20 million units
|
|
June
|
Full-scale operation of Tobishima Wharf Center commenced
|
|
August
|
Upgrading of Nagoya Wharf Center commenced
|
|
1986
|
May
|
Mixed cargo ship Toyofuji 14 for transportation of completely knocked down (CKD) parts and completed vehicles to America begins service
|
1987
|
April
|
Full-scale operations in dispatch of ships to U.S. west coast on fixed days of the week commenced
|
October
|
Use of U.S. ships introduced for transportation of completed vehicles to U.S.
|
|
1988
|
April
|
Trial dispatch of ships to U.S. east coast and Europe on fixed days of the week commenced
|
1989
|
September
|
Trial dispatch of ships to Southeast Asia on fixed days of the week commenced
|
November
|
Consolidation of U.S.-bound vehicles at Tahara Yard commenced
|
|
1991
|
November
|
Cargo ship Toyofuji 15 begins service
|
1993
|
December
|
Tahara Yard begins application of protective film as an acid rain countermeasure
|
1994
|
April
|
Kyushu port of discharge moved
|
December
|
Return of Kinjo Ship Loading Yard completed
|
|
1995
|
January
|
North American ports of discharge consolidated (from eight to five)
|
1996
|
January
|
Export of Carina E vehicles for general markets manufactured at TMUK (U.K.) commenced
|
March
|
Export to Middle East of Camry vehicles manufactured at TMCA (Canada) commenced
|
|
1997
|
September
|
Port of loading for Canada and Puerto Rico changed from Nagoya Wharf Center to Tahara
|
1998
|
February
|
Transshipment to Northern Europe commenced
|
1999
|
February
|
Port of loading for South Africa changed from Nagoya Port Area Joint Yard to Tahara
|
June
|
Port of loading for Australia changed from Yokohama to Tobishima
|
|
September
|
Port of loading for the Persian Gulf (specifically Bahrain, Kuwait, Qatar, the United Arab Emirates (UAE), and Oman) changed from Tobishima to Nagoya Wharf Center
|
|
2000
|
July
|
Shared transportation with Daihatsu Motor commenced (to Australia)
|
November
|
Export to South Korea commenced
|
|
2001
|
April
|
Tokai Wharf Center completed
|
April
|
||
August
|
Joint loading of Puerto Rico-bound vehicles on dedicated North American ships commenced
|
|
October
|
Consolidation of port of loading functions from Tobishima Wharf Center to Tokai Wharf Center completed
|
|
2002
|
March
|
Loading of Daihatsu vehicles for South Pacific region from Tokai Wharf Center commenced
|
May
|
Sunbelt Spirit cargo ship (vessel insured for American operations) begins service
|
|
September
|
Marine shipment of completed vehicles for Mexico and India commenced
|
|
November
|
Shipment of Vios manufactured in Tianjin, China, commenced
|
|
2003
|
January
|
Port of discharge operations for Germany consolidated at Zeebrugge Port
|
February
|
Port of discharge operations for Northern Europe concentrated at Malmo Port
|
|
August
|
Port of discharge operations along the North America east coast consolidated from three ports to two ports
|
|
October
|
Cargo ship, Indiana Highway (vessel semi-insured for American operations) begins service
|
|
December
|
Cargo ship, Texas Highway (vessel semi-insured for American operations) begins service
|
|
2004
|
April
|
Caribbean marine routes consolidated at Nagoya Wharf Center
|
April
|
Port of discharge operations for Ireland consolidated (from direct freight to Dublin to transshipment at Bristol)
|
|
May
|
Port of loading for Canada changed from Nagoya Wharf Center to Tahara
|
|
October
|
Port of loading operations for Persian Gulf consolidated from Yokohama to Nagoya Wharf Center
|
|
2005
|
March
|
Additional cargo ship, New Nada (vessel insured for American operations) begins service
|
May
|
IMV transportation commenced (Argentina region; July: Indonesia, Europe, Middle East; August: South African region, Europe)
|
|
September
|
Yokohama Office export functions discontinued
|
|
October
|
Marine shipment for Tianjin and Guangzhou, China commenced
|
|
December
|
Delivery and transportation of Prius vehicles manufactured at SFTM (Changchun, China) commenced
|
|
2006
|
January
|
Operations commenced at Benicia as third port of discharge along the U.S. west coast
|
January
|
Export and loading for China from Hakata (Kashii) Port commenced
|
|
2007
|
January
|
Export and loading for Taiwan from Hakata (Kashii) Port commenced
|
April
|
Provision of dedicated berth for overseas routes at Tahara (T4, berth) completed
|
|
2008
|
September
|
Joint loading of Canada-bound vehicles on vessels insured for American operations commenced
|
December
|
Operation of South African export yard following completion of operational consolidation commenced
|
|
2009
|
January
|
Downsizing completed of fleet insured for American operations (from 30 vessels to 22 vessels, then to 19 vessels)
|
2011
|
April
|
Improvement of standard logistic operations modeled after Port Newark in the US commenced
|