Product Logistics

Completed Vehicle Logistics

The comprehensive elimination of muda (wasteful practices) began with the production process, but following the 1982 merger of Toyota Motor Co., Ltd., and Toyota Motor Sales Co., Ltd., logistics processes within sales divisions became the focus of ongoing improvements based on the Toyota Production System. At the time of the merger, a Transportation Administration Office was set up as part of the corporate organization which implemented improvements through its three constituent logistics divisions: the Domestic Transportation Department, which oversaw the transportation within Japan of completed vehicles; the Overseas Transportation Department, responsible for overseas transportation; and the Parts Supply and Transportation Department, which handled spare parts and accessories. Improvement initiatives have continued and expanded in scope to cover logistics operations relating to the globalization of production, which began with the 1984 launch of operations at NUMMI, and the transportation of completed vehicles in cooperation with dealers in Japan.

Initiatives on environmental issues are also being actively promoted: in 1998, initiatives began with input from the Production Environment Committee and the Plant Production Environmental Subcommittee, subsidiary organizations of the company-wide Toyota Environment Committee, with the main focus on reducing CO2 emissions in transportation operations and decreasing the amount of packing materials used. More recently, in 2006, as one means of implementing modal shift, transportation of production parts via the Japan Railways network began. For the transportation of production parts to the Iwate Plant of Kanto Auto Works, Ltd., a dedicated train known as the Toyota Longpass Express started a daily round trip between Nagoya South Cargo Station and Morioka Terminal Station (approximately 900 km each way), reducing CO2 emissions by 2,300 tons a year, a decrease of approximately 35%.

In Toyota's founding days, the delivery of completed vehicles to customers was carried out by individual delivery?in other words each car was driven individually to the customer location. This individual driving method was used to bring vehicles to the Toyota G1 Truck launch exhibition held in Tokyo from November 21 to 22, 1935. Subsequently, the method of transporting completed vehicles diversified to include rail, vehicle transporters, and ship. Overseas transportation of vehicles is carried out by ship, and this operation has also been the subject of various special measures and initiatives to ensure safety and reliability.

Year
Month
Events
1951
October
Vehicle Delivery Section established in Vehicle Division of Toyota Motor Sales Co., Ltd.
1952
December
Toyota Rikusou Co., Ltd. (now Toyota Transportation Co., Ltd.) established
1957
April
Yokosuka Yard opened
1959
April
Use of transporter vehicles commenced

Use of transporter vehicles commenced

May
MOTOMACHI Marshaling Yard opened
1961
December
Overseas transportation commenced
1962
November
Toyota's first dedicated vehicle cargo ship, Fukuju-Maru 11, begins service

Toyota's first dedicated vehicle cargo ship, Fukuju-Maru 11, begins service

1964
March
Toyofuji Shipping Co., Ltd., established
May
Marine transportation base for Japan (now the Nagoya Wharf Center) completed
July
Motor pools completed at Fukuoka and Shiogama Ports
1966
January
Operations of 10-day order system commenced
October
Rail transportation commenced
December
TAKAOKA Marshaling Yard opened
1969
April
Dealer delivery system launched
1970
October
Dedicated rail point base (Kamigo Center) completed
December
TSUTSUMI Marshaling Yard opened
1971
February
Vehicle Administration Division established at Toyota Motor Sales
1972
February
Yokohama Office opened
August
Kinuura Wharf opened
1974
March
Operation of Daily Order change System commenced
March
Toyofuji-Maru cargo ship begins service

Toyofuji-Maru cargo ship begins service

1979
January
TAHARA Marshaling Yard opened
February
Order system improved
1982
July
Domestic Vehicle Logistics Division established following merger of Toyota Motor Co., Ltd., and Toyota Motor Sales
1983
April
Review following merger of Toyota Motor and Toyota Motor Sales results in inline realignment of vehicle accessory fitting
August
Review following merger of Toyota Motor and Toyota Motor Sales results in elimination of duplicated operations in quality inspection
September
Optional wax coating for completed vehicles introduced
1984
December
Rail transportation discontinued
1986
January
Operation of online system for receipt and placing of orders with dealers commenced
March
Logistics coordination with directly owned Tokyo sales dealers improved
1987
January
Operation of logistics information system for new vehicles commenced
May
Consolidation of vehicle loading operations at Kinuura Port completed
November
Transportation through Higashi-Fuji commenced
1988
December
Expansion of ports used by cargo ships in Japan (Matsuyama Port)
1989
January
Trial of transportation of goods for the Kansai region (Shoryuji Yard) commenced
February
Expansion of ports used by cargo ships in Japan (February: Hofu Port; July: Oita Port; October: Kamaishi Port; November: Miyazaki Port)
1990
January
Trial of transportation of goods for the San-in region (Shoryuji Yard) commenced
February
Full-scale launch of cargo sharing with Nissan Motor Co., Ltd.
December
Trial of cargo sharing with Daihatsu Motor Co., Ltd.
1991
May
Toyofuji-Maru 16 cargo ship begins service
December
Hosho-Maru cargo ship begins service
1992
March
Transportation of imported vehicles commenced (Volkswagen and Audi vehicles; August: Scepter manufactured by TMM [now TMMK])
December
Toyota Motor Kyushu, Inc., begins delivery and transportation
1993
September
Kanto Auto Works, Ltd. Iwate Plant begins delivery and transportation
October
Shared transportation with other companies expanded with addition of Mazda Motor Corporation
December
Toyota Auto Body Co., Ltd. Inabe Plant begins delivery and transportation
1994
October
Shared transportation with other companies expanded with addition of Mazda Motor Corporation
June
Kyushu port base moved from Hakozaki to Kashii
April
Shared transportation with other companies expanded with addition of Fuji Heavy Industries Ltd.
1995
March
Rail transportation to Niigata resumed
April
Delivery and transportation of Avalon vehicles manufactured at TMM (U.S.) commenced
May
Delivery h and transportation of Hino Motors, Ltd. and Daihatsu Motor OEM vehicles commenced
December
Delivery and transportation of GM Cavalier vehicles commenced
1997
January
Japanese and overseas logistics divisions integrated to form Vehicle Logistics Division
January
Delivery and transportation of Spacio vehicles manufactured at Kanto Auto Works Iwate Plant commenced
March
Rail transportation to Yonago resumed
September
Transportation and delivery of vehicles for Nagano Winter Olympics
2000
April
Delivery and transportation of Pronard vehicles manufactured by TMMK (U.S.) commenced
September
Kyoto shipping base of Daihatsu Motor moved from Kyoto Branch Department to site adjacent to plant
2001
January
Use of Yokkaichi Port for vehicles manufactured by Toyota Auto Body Inabe Plant (shipped from Yokkaichi Port to Nagoya Port) commenced
June
Marine transportation from Kansai region to Shikoku started
2002
July
Delivery and transportation of Voltz vehicles manufactured by NUMMI (U.S.) commenced
2003
September
Delivery and transportation of Avensis vehicles manufactured by TMUK (U.K.) commenced
2004
November
Use of Shin-Moji and Nakatsu ports commenced
2005
August
Transportation to Lexus dealers in Japan started
September
Operations at Kyoto New Vehicle Inspection Center commenced
November
New model cargo ship for Japan, Toyofuji-Maru begins service

New model cargo ship for Japan, Toyofuji-Maru begins service

2006
January
New model cargo ship for Japan, Toyofuku-Maru begins service
November
Operations at Tohoku (Iwate and Akita) New Vehicle Integrated Inspection Center commenced
2007
December
Tamomi Yard opened to coincide with downsizing of Kamigo Junction Transportation Yard
2008
February
Import of Townace and Liteace vehicles (OEM vehicles made by Daihatsu) commenced
March
Rail transportation to Niigata and Yonago discontinued
2009
August
Vehicle storage yards at two locations (Kawasaki, Kobe Port Island) returned
2010
November
Delivery and transportation of Trezia from Iwate Plant of Kanto Auto Works to Fuji Heavy Industries commenced
December
Delivery and transportation of LFA commenced
2011
January
Delivery and transportation from Central Motor Co., Ltd. Miyagi Plant commenced
March
Centers in Northeast Japan (such as Sendai-Shiogama Port) struck by Great East Japan Earthquake
October
Delivery and transportation of Pixis Space manufactured by Daihatsu commenced
Year
Month
Events
1957
January
Toyota Motor Sales Chikusa Plant (servicing and inspection of export vehicles) completed
August
Marine shipments to America started
1961
November
Toyota Motor Sales Oe Plant (servicing and inspection of export vehicles) completed
1962
February
Vehicle Section established in Export Operations Department of Toyota Motor Sales
1965
February
Dedicated export cargo ship for Europe begins service
1967
July
Export base Nagoya Toyota Wharf (now Nagoya Wharf Center) completed
1968
November
Dedicated export cargo ship for America Toyota-Maru 1 begins service
1969
September
Number of vehicles exported by sea reaches one million vehicles
1970
February
Export Vehicle Administration Department established at Toyota Motor Sales
1971
December
Toyofuji Shipping begins marine transportation to Thailand
1972
February
Yokohama Office opened
1973
February
Overall management system for export vehicles begins operation
1975
April
Mixed cargo ship Toyofuji 2 for transport of CKD vehicles and completed vehicles to Australia begins service
May
Number of vehicles exported by sea reaches five million vehicles
1978
March
U.S. ships introduced for transportation to America
September
Toyota Stowage Method introduced
1979
May
Number of vehicles exported by sea reaches 10 million vehicles
1981
August
Operation of overall logistics management system commenced
August
Overseas marine shipment from TAHARA Marshaling Yard commenced
1982
July
Overseas Vehicle Logistics Division established to coincide with merger of Toyota Motor and Toyota Motor Sales
1983
February
Cargo ship Toyofuji 8 begins service

The Toyofuji No. 8

July
Review following merger of Toyota Motor and Toyota Motor Sales results in inline alignment of optional parts fitting
1984
April
First generation replacement vessels for Toyota-Maru begin service (Century Highway 1, Century Leader 1)
August
Review following merger of Toyota Motor and Toyota Motor Sales results in elimination of duplicated operations in quality inspection
December
Shipment of knockdown parts to NUMMI (U.S.) commenced
1985
April
Support to Toyota U.S.A. to improve completed vehicle transportation commenced
May
Number of vehicles exported by sea reaches 20 million units
June
Full-scale operation of Tobishima Wharf Center commenced
August
Upgrading of Nagoya Wharf Center commenced
1986
May
Mixed cargo ship Toyofuji 14 for transportation of completely knocked down (CKD) parts and completed vehicles to America begins service
1987
April
Full-scale operations in dispatch of ships to U.S. west coast on fixed days of the week commenced
October
Use of U.S. ships introduced for transportation of completed vehicles to U.S.
1988
April
Trial dispatch of ships to U.S. east coast and Europe on fixed days of the week commenced
1989
September
Trial dispatch of ships to Southeast Asia on fixed days of the week commenced
November
Consolidation of U.S.-bound vehicles at Tahara Yard commenced
1991
November
Cargo ship Toyofuji 15 begins service
1993
December
Tahara Yard begins application of protective film as an acid rain countermeasure
1994
April
Kyushu port of discharge moved
December
Return of Kinjo Ship Loading Yard completed
1995
January
North American ports of discharge consolidated (from eight to five)
1996
January
Export of Carina E vehicles for general markets manufactured at TMUK (U.K.) commenced
March
Export to Middle East of Camry vehicles manufactured at TMCA (Canada) commenced
1997
September
Port of loading for Canada and Puerto Rico changed from Nagoya Wharf Center to Tahara
1998
February
Transshipment to Northern Europe commenced
1999
February
Port of loading for South Africa changed from Nagoya Port Area Joint Yard to Tahara
June
Port of loading for Australia changed from Yokohama to Tobishima
September
Port of loading for the Persian Gulf (specifically Bahrain, Kuwait, Qatar, the United Arab Emirates (UAE), and Oman) changed from Tobishima to Nagoya Wharf Center
2000
July
Shared transportation with Daihatsu Motor commenced (to Australia)
November
Export to South Korea commenced
2001
April
Tokai Wharf Center completed
April
New Century 1 and 2 vessels begin service

New Century 1 and 2 vessels begin service

August
Joint loading of Puerto Rico-bound vehicles on dedicated North American ships commenced
October
Consolidation of port of loading functions from Tobishima Wharf Center to Tokai Wharf Center completed
2002
March
Loading of Daihatsu vehicles for South Pacific region from Tokai Wharf Center commenced
May
Sunbelt Spirit cargo ship (vessel insured for American operations) begins service
September
Marine shipment of completed vehicles for Mexico and India commenced
November
Shipment of Vios manufactured in Tianjin, China, commenced
2003
January
Port of discharge operations for Germany consolidated at Zeebrugge Port
February
Port of discharge operations for Northern Europe concentrated at Malmo Port
August
Port of discharge operations along the North America east coast consolidated from three ports to two ports
October
Cargo ship, Indiana Highway (vessel semi-insured for American operations) begins service
December
Cargo ship, Texas Highway (vessel semi-insured for American operations) begins service
2004
April
Caribbean marine routes consolidated at Nagoya Wharf Center
April
Port of discharge operations for Ireland consolidated (from direct freight to Dublin to transshipment at Bristol)
May
Port of loading for Canada changed from Nagoya Wharf Center to Tahara
October
Port of loading operations for Persian Gulf consolidated from Yokohama to Nagoya Wharf Center
2005
March
Additional cargo ship, New Nada (vessel insured for American operations) begins service
May
IMV transportation commenced (Argentina region; July: Indonesia, Europe, Middle East; August: South African region, Europe)
September
Yokohama Office export functions discontinued
October
Marine shipment for Tianjin and Guangzhou, China commenced
December
Delivery and transportation of Prius vehicles manufactured at SFTM (Changchun, China) commenced
2006
January
Operations commenced at Benicia as third port of discharge along the U.S. west coast
January
Export and loading for China from Hakata (Kashii) Port commenced
2007
January
Export and loading for Taiwan from Hakata (Kashii) Port commenced
April
Provision of dedicated berth for overseas routes at Tahara (T4, berth) completed
2008
September
Joint loading of Canada-bound vehicles on vessels insured for American operations commenced
December
Operation of South African export yard following completion of operational consolidation commenced
2009
January
Downsizing completed of fleet insured for American operations (from 30 vessels to 22 vessels, then to 19 vessels)
2011
April
Improvement of standard logistic operations modeled after Port Newark in the US commenced

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