History (Tools/Measurements)

Year
Tools/Measurements
Tool materials
Tools and processes
Tool regrinding
Measuring machines/gauges
1937
 
 
Individual grinding until 1944
Limit gauges until 1944
1945
 
 
Company-wide centralized grinding until 1954
Air micro-gauges until 1954
1949
Cemented carbide
 
 
 
1951
 
 
 
Transmission tester
1955
 
 
 
Dial gauges until 1964
1958
 
 
 
Automatic size measuring
1961
Ceramics
Throw-away tip
 
 
1962
 
 
 
Engine turn table
1963
 
 
 
Propeller shaft balancer
1964
 
 
 
Crankshaft balancer
1965
 
 
 
Electric micro-gauges until 1974
1967
Cermets
 
 
 
1970
PCV coating
Ejector drill
 
 
1972
 
1972~1978 quick-change holder
Plant-wide centralized grinding
Automatic distortion correction machine
Computerized tool management
1975
Sintered diamond
 
 
Optical and electronic gauges until 1984
1976
Borazon (boron nitride) grinding stone
 
 
 
1978
Borazon sintered compact
 
 
 
1980
 
 
Regrinding by NC machine
 
1982
 
Torque sensor controlled nut runner
 
 
1984
 
 
 
Image processing equipment
Assembly tester with learning function
1985
 
Automatic tool changer (ATC)
 
 
1987
 
ATC for bore rough-boring
 
Dummy weight less unbalance correction machine
1988
 
 
Automation of centralized tool grinding
Differential vibration tester
1989
Ceramic shoe for paper lapping
Roll-formed tap
 
In-line 3D measuring machine
Thermometry correction for internal/external diameter measurement
Leak test leak volume quantification
1990
 
Face-hobbed hypoid gear cutting
 
 
1991
 
 
 
Start of receiving gauges without inspection
1993
Adoption of roll-formed tap
High-speed aluminum milling
 
Measurement and Instrumentation Engineering Division established
CBN grinding stone for crankshaft pin grinder
Double-face fixed holder
Hypoid gear surface-form measuring machine(using gear face diagonal measurement technology)
1994
 
High-speed steel dry hob
 
Small, flexible measuring unit
1995
 
 
 
Mesh transmission error measuring machine
Master-less leak tester
Machine gauge support system
1996
 
 
Flexible setting gauges introduced
 
1997
Synthetic cutting and grinding coolant
Electric impact wrench
 
Engine motoring tester (quantified inspection of sensory test)
Water-soluble paper lapping coolant
Direct tapping on die cast hole (process shortening by single-pass machining)
In-line 3D measuring machine (abolition of specialty gauges and automation of measuring)
Cemented carbide dry hob
1998
 
Vibration holder to cut chips into pieces
 
Loaded balancer (for propeller shafts)
Deburring by brushing and high-pressure washing
1999
In-house hob coating
Mist rolling process
Clean room for tool setting area
 
2000
 
Tool localization promoted at overseas plants
 
Crankshaft bore diameter measurement included in boring process
2001
 
Gear dry cutting
 
Engine noise quantified inspection technology
Standardized equipment, jigs, and tools
Evaluation of production conditions (tools and jigs) by proto-production (proof processing)
2002
 
BT30 holder
 
Completion of Measurement and Instrumentation Experiment Building
Installation and operation of high-energy x-ray CT equipment
2003
CBN grinding stone for bore honing process
Semi-dry drilling of crankshaft oil holes
 
3D development of in-line measuring machine
Roll-formed tap (aluminum parts tapping)
Normal temperature press- fitting of valve seat
2004
 
Elucidation of grinding crack mechanism
 
"All Toyota Measurement Management Network" commenced
Semi-dry machining
Chip suction equipment
Transformation to hard milling for cage window finishing process
2005
 
Liquid honing process (for crankshafts)
 
Technology to visualize molten metal behavior in dies developed (for high-quality die casting)
Visualization technology for sintering process developed
Measurement technology for space temperature developed
Gear pair contact tester
2006
CBN coating tip
 
 
Bore diameter measurement included in the bore honing machine
Mass balance introduced (for lightweight crankshaft)
2007
 
Planet machining (bore finish boring)
 
Flow sensor for aluminum molten metal
One-pass reamer finishing without drilled hole
High-efficiency drilling of aluminum parts
2009
 
Flexible nut runner (at Shimoyama Plant)
 
 
Hard milling for outer groove
2010
 
Semi-dry machining for aluminum parts
 
 

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